|
Quick Reference Guide Maintenance Schedule |
| STARTUP PROCEDURES |
SHUTDOWN PROCEDURES |
MPAPP OVERVIEW |
LOAD CONVEYOR |
MISSING PIECES |
EMPTY CONVEYOR |
EMPTY SLOTS |
MAINTENANCE SCHEDULE |
ANOMALY GUIDES |
| System | Device | Instructions | Frequency |
| All Systems | Mechanics | Clean lint especially around sensors, pistons, and motors (we recommend full wipe down - be proud of your machine!) | Weekly |
| All Systems | Air Regulator | Verify pneumatic pressure is set to .65 and remove any water buildup in reservoir - if excessive buildup, bad air dryer | Weekly |
| All Systems | Piston Devices | Thoroughly clean and lubricate all pistons with approved SMC grease, then actuate piston in/out to coat internal seals | Monthly |
| All Systems | Piston Devices | Check for air leaks and tighten fittings, apply tape, or replace - easy to do when plant is quiet, listen for *hiss* of leak | Quarterly |
| All Systems | Gearboxes | Check gearboxes and surrounding area for evidence of oil leaks - refill with SHELL Tivela S 320 cST oil or equivalent | Quarterly |
| All Systems | Electrical Panels | Clean out dust and lint buildup from panels with gentle air pressure - power off and be careful not to snag any wires | Annually |
| All Systems | Emergency Stops | Check all safety controls, stop switches, and pressure mats for proper actuation - safety stops often come loose | Weekly |
| Conveyor | Extraction Arms | Check for broken pins or excessive slack, then lubrciate chains with InterflonTF teflon based lubricant or equivalent | Monthly |
| Conveyor | Extraction Arms | Check plastic chain guides for excessive wear, especially on the ANGLE portion near conveyor - replace if needed | Annually |
| Conveyor | Hanger Sensors | Check for presence of tensioning spring and verify plastic hanger guide is not worn out - replace as needed | Quarterly |
| Conveyor | Load Stations | Verify cable saver is present and properly attached to scanner to prevent unnecessary strain/damage to plug | Annually |
| Conveyor | Drive System | Check for visible wear or cracks in rubber drive belt and verify proper tension - belt should give slightly when pinched | Quarterly |
| Conveyor | Drive System | Check sprocket for worn teeth and/or rough operation - if wear is visible, inspect top of stainless belt for signs of wear | Annually |
| Conveyor | Stainless Belt | Verify there are no cracks, major bends or dents due to jams, or any loose/missing screws at belt junctions | Weekly |
| Conveyor | Stainless Belt | Open access port and clean any accumulated metal swarf while examing trolleys for broken wheels or bearings | Annually |
| Bagger | Label Printer | Verify printed label quality is sufficient and clean print head if necessary with thermal pen (ALWAYS turn printer off) | Weekly |
| Bagger | Label Printer | Clean all debris buildup from entire label applicator and check drive rollers for stuck labels (ALWAYS turn printer off) | Weekly |
| Bagger | Label Printer | Check integrity of brush and verify it articulates with gentle spring resistance - replace or steam brush if worn out | Monthly |
| Bagger | Poly Cut & Seal | Verify foam cushions and silicone tubing near cutters and on poly door are intact - replace if missing or damaged | Monthly |
| Bagger | Entry / Exit Device | Verify entry / exit devices do not collide with hanger hook and actuate smoothly without dropping clothes onto floor | Monthly |
| Bagger | Gripper Carriage | Check temperature of gripper carriage motor after several hours of production - blistering heat indicates a problem | Quarterly |
| Bagger | Gripper Carriage | Verify drive belt is centered on pulleys, is not worn out, and has proper tension - belt should give slightly when pinched | Monthly |
| Bagger | Gripper Carriage | Verify carriage does not slam or 'bang' when coming to rest at top of bagger - slamming evident of drive train problem | Monthly |
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